FROM THE WORKBENCH

Good ideas take shape.

Practical notes on paper, fit, project choices and the decisions that appear between a measurement and a finished fold.

Paper & fit

Card thickness and lid clearance

A lid needs room for the base walls as well as the clearance you choose. Here is one small, explicit estimate.

Read the guide

More from the workbench

Choosing a box

Tuck box or two-piece box?

Compare two ways of opening the same rectangular object without assuming either construction is always the better choice.

Project ideas

A box for a deck of handmade cards

A deck needs a measured stack height and a usable opening, not just the nominal width and height of one card.

Project ideas

An envelope for a card and an insert

Treat the card and its extra sheet as one set, then keep the glue outside the pocket they need to occupy.

Project ideas

A sleeve for a handmade notebook

A notebook sleeve depends on the closed book's thickness, its cover corners and the amount of spine you want to show.

Project ideas

Shallow trays for a desk drawer

A set of shallow trays works better when the drawer layout includes wall space and a way to lift each tray out.

Project ideas

Small gifts in pillow boxes

A pillow shape can suit a small gift, but its curved interior needs a trial around the actual object.

Project ideas

A triangular box for a small keepsake

A triangular package is defined by its section, so compare the object with the sloping sides before making a full-length model.

Project ideas

A six-sided box for a small gift

A six-sided package has two useful widths. Choose the one that actually limits the object before selecting the side length.

Project ideas

Where should a sleeve seam sit?

A seam can be visually quiet and still affect the inside of the sleeve. Plan both its appearance and its overlap.

Paper & fit

Paper weight is not paper thickness

The number on a paper pack usually describes mass per area. The box model needs a different property when it asks for thickness.

Paper & fit

Why cardstock cracks at a fold

A damaged fold can come from the material or the way it is scored and bent. Diagnose it on scrap before changing the net.

Printing

Portrait or landscape for a box template?

Rotate the paper calculation while keeping the template's physical dimensions fixed.

Paper & fit

The same box in two different papers

Duplicate the project and change the material assumptions deliberately, keeping the object's measurements available for comparison.

Project ideas

Keep a useful record for the next box

A useful project record preserves the inputs and the reason behind them, not just a picture of the finished box.

Choosing a box

Plan which face becomes the front

Trace the panel order on a plain model before placing artwork on the flat template.

Ready to make something?

Set the dimensions, preview the folds, and print a template at actual size.

Choose a template